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The test method of the insulation resistance of electronic connectors

1﹒ TP-21B insulation resistance test

2﹒ Purpose

   The purpose of this procedure is a standard test method for evaluating the insulation resistance of electrical connectors.

3﹒ Summary

    The test method used to determine the resistance of the insulating material and the resistance of various sealing ring for using generating leakage current through sealing ring or sealing surface. This method is particularly applied in determining some decisive factors of affecting insulativity, such as heat, humidity, contaminants or volatile material.

4﹒ Sample preparation

4.1  Test sample should include mating plugs, convenience receptacles or plugs, sockets and contacts, and appropriate accessories.

4.2  Samples should be elected from official product, the test sample should not be affected by their operations outside of the material. When the need for special preparation or specific conditions, it should be described in detail﹒

4.3  Unless otherwise specified, testing sample should be carried out under a recognized condition. If the test leads are soldered on the endpoint, weld and its surrounding areas should be clean. If special cleaning required, the assembly should adopt appropriate methods to clean, cleaned with distilled water, very wet, placed in a constant temperature of 35 ℃ ± 5 ℃ oven for 2 hours, 30 minutes later cooled in air to prepare for the test.

5﹒ Test Method

5.1  Test Equipment

     The measurement of insulation resistance should be used a suitable instrument such as megohms bridge, tramegger, insulation resistance or other suitable instrument to test the characteristics of the components. Voltage source should provide a stable DC voltage of 500V ± 10%. The Precision of measuring instruments should within ± 5% in use in all range limits. The Minimum reading of test equipment should be consistent with the results obtained, because the test results need to be smaller instrument tolerance﹒

5.2  Test Procedure

Insulation resistance should be measured betwee the recent contacts, the contact between the connector cover or installation disk or between all included. Unless otherwise indicated, you should be measured at least every six values ​​(three contacts / three contact shell points / Three contact chassis points), or 10% of the measurement contacts. The insulation resistance of the connector contact points in the same position when using each time should be measured. In addition to special requirements, DC test voltage is 500V ± 10%.

5.3  Electrification time

When electrification time is a affecting factor or requiring different data, unless otherwise specified, the measurement of insulation resistance should be carried out immediately after the two-minute continuous test voltage. If the insulation resistance values displayed in reading is stable or ​​increased within the specified range, the test can be ended before the specified time.

5.4  Warning

Make sure to use appropriate warning to prepare for protecting the security of personnel and equipment in the test, to avoid high voltage risk. Be careful to prevent short-circuit current in test instrument burn indicator﹒

5.5  Final test

After a specified test environment (such as humidity) completed or no special requirements under specified test conditions, the last reading should be a continuous one hour measurement result in a container﹒

6﹒  Detail description

The following details are spelled out on﹕

(a) Prepare or condition of the test sample, if required(View 4﹒2)﹔

(b) The numeric of test DC voltage if not is 500V(View 5﹒2)DC voltage is usually 100V, 500V, 1000V and 1500V﹔

(c) Electrification time, if not two minutes(View 5﹒3)﹔

(d) The point of the test voltage, if not the provision description(View 5﹒2)﹔

(e) Minimum insulation resistance (see instructions)﹔

(f) If the environmental conditions to be tested is not the standard conditions (pressure, temperature and relative humidity) ﹔

(g) The definition of test sample(or not cooperating with the)﹔

(h) The number of test samples﹔

(i) The number of readings for each sample﹒

7﹒  References

   Data Form should include﹕

(a) Test topics﹔

(b) Sample Description﹔

(c) The test equipment used﹔

(d) Test Procedure﹔

(e) Assessment and observation﹔

(f) Test date and name of the operator﹒

Cautions - Insulation resistance

The purpose of the test is to measure the insulation resistance of the insulation inside part load DC voltage generated by the leakage current or resistance leakage current generated at the surface of these parts. Insulation resistance value may be a limiting factor in the design of high-resistance loop when will disrupt the operation to avoid loops generated. For example, a feedback loop. Excessive leakage current can cause due to heat or direct current caused by aging. Unlike resistance, insulation resistance measurement voltage insulation or insulation breakdown tests.

Since the sample is a mixture of different materials or materials made​​, there may be inherent in the different resistance values​​, the measured insulation resistance value is not used as a direct measure of cleanliness or lack of degradation standard. This test is to determine the factors that influence the aging of the insulation is effective range﹒

Requiring systematic testing, should consider the following﹕

Test voltage should be consistent with pulse Voltage produced by using connectors﹒

Connector insulation resistance value due to the composition of connector size, insulators and contact end of the test pitch varies. However, when the connector designer to realize the predetermined test values ​​have the same characteristics should have the same resistance value﹒

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